Ankle Arthrodesis After Failed Total Ankle Replacement

While ankle fusion has long been considered the standard treatment for ankle arthritis, advancements in total ankle replacement (TAR) are offering new options for patients. TAR procedures have improved over time with better surgical techniques and implant designs, leading to an increase in their popularity. In the United States, the number of TAR surgeries has grown significantly over the years.

However, it’s important to note that as more TAR surgeries are performed, the rate of complications has also risen. Complications can vary widely, ranging from minor issues to more serious problems like implant fracture, infection, technical errors, implant shifting, dislocation, wound complications, and others. These complications can occur in anywhere from 1.3% to 50% of cases.

In cases where a TAR cannot be revised or salvaged, alternative options include ankle fusion (tibiotalar arthrodesis), fusion involving the ankle and heel bone (tibiotalocalcaneal arthrodesis), or in extreme cases, amputation. It’s essential for patients to discuss the potential risks and benefits of TAR surgery thoroughly with their orthopedic surgeon to make informed decisions about their treatment options.

How Common It Is and Who Gets It?

TAR is an increasingly common procedure used to treat end-stage ankle arthritis. The procedure is typically recommended for individuals who suffer from severe arthritis or joint degeneration in the ankle, and where conservative treatments have not provided sufficient relief. The growing success of TAR has contributed to its rising popularity, though complications still occur in a minority of cases.

Why It Happens – Causes

Ankle arthritis can develop due to:

  • Osteoarthritis (OA): Age-related wear and tear on the ankle joint.
  • Trauma: Injury to the ankle joint, such as fractures, can lead to arthritis.
  • Infections: Joint infections can lead to long-term damage and arthritis.
  • Inflammatory conditions: Conditions like rheumatoid arthritis or gout can cause arthritis.
  • Failed previous surgeries: Previous surgeries, such as a failed TAR or fusion, can lead to complications and the need for revision surgery.

How the Body Part Normally Works?

The ankle joint, which connects the tibia and fibula to the talus, allows for up-and-down movement necessary for walking, running, and jumping. In arthritis, the cartilage in the joint wears down, leading to painful bone-on-bone contact and limited mobility. In TAR, the damaged joint is replaced with an artificial implant, while in fusion surgery, the bones of the ankle are fused together to provide stability and reduce pain.

What You Might Feel – Symptoms

Patients with ankle arthritis often report:

  • Pain in the ankle that worsens with activity or prolonged standing
  • Stiffness and limited range of motion in the ankle
  • Swelling or tenderness in the joint
  • Difficulty walking or bearing weight on the affected foot
    In severe cases, the pain may become constant, and conservative treatments may no longer provide relief.

How Doctors Find the Problem?

Diagnosis of ankle arthritis is confirmed through:

  • X-rays: To assess joint space narrowing, bone spurs, and signs of degeneration.
  • MRI: To evaluate soft tissue damage and cartilage loss in the joint.
  • CT scans: For detailed imaging, especially in cases where joint deformity is suspected.

Classification

TAR can be classified based on the extent of the joint damage:

  • Primary Ankle Arthritis: The joint degenerates due to aging or injury without any other underlying systemic condition.
  • Post-Traumatic Arthritis: Arthritis resulting from previous ankle fractures or injuries.
  • Inflammatory Arthritis: Conditions like rheumatoid arthritis or gout causing joint degeneration.

Other Problems That Can Feel Similar

Conditions that may mimic ankle arthritis include:

  • Achilles tendinopathy: Pain in the Achilles tendon that can radiate to the ankle.
  • Tendonitis: Inflammation of the tendons around the ankle.
  • Subtalar arthritis: Degeneration of the subtalar joint, which can cause pain similar to ankle arthritis.
    Advanced imaging helps differentiate these conditions from true ankle arthritis and guide appropriate treatment.

Treatment Options

Non-Surgical Care

  • Physical therapy: To improve mobility, strength, and reduce pain.
  • Orthotics: Shoe inserts to provide cushioning and support to the affected joint.
  • Medications: NSAIDs to control pain and inflammation.
  • Injections: Corticosteroid injections to reduce inflammation and pain.

Surgical Care

  • Total Ankle Replacement (TAR): A surgical procedure where the damaged ankle joint is replaced with an artificial implant.
  • Ankle Fusion: A procedure in which the bones of the ankle are fused to provide pain relief and joint stability.
  • Tibiotalocalcaneal (TTC) Fusion: In cases of severe arthritis, fusion of the ankle and heel bones may be necessary.

Recovery and What to Expect After Surgery (Recovery Process)

After TAR surgery, patients typically need to follow a rehabilitation plan that includes:

  • Wearing a protective boot or cast: To stabilize the joint during the initial healing phase.
  • Physical therapy: Focused on restoring ankle strength, range of motion, and improving mobility.
  • Gradual weightbearing: Initially, patients are restricted from weightbearing, but can begin partial weightbearing after a few weeks.

Possible Risks or Side Effects (Complications)

As with any surgery, TAR carries risks, including:

  • Infection: In rare cases, infection can develop at the surgical site.
  • Implant failure: The artificial joint may fracture or shift over time.
  • Dislocation: The implant may dislocate, causing pain and instability.
  • Wound complications: The wound may become infected or fail to heal properly.

Prognosis (Long-Term Outlook)

Most patients experience pain relief and improved joint mobility after TAR. However, complications such as implant failure or infection can occur in a small percentage of patients. In general, TAR is considered successful in improving quality of life and reducing pain for patients with advanced ankle arthritis.

Out-of-Pocket Costs

Medicare

CPT Code 27702 – Total Ankle Replacement (TAR): $226.36

CPT Code 27870 – Fusion Salvage Procedure After TAR Failure (Ankle Fusion): $236.43

Medicare Part B covers 80% of the approved cost for these procedures once your annual deductible has been met. The remaining 20% is typically the patient’s responsibility; however, most individuals with Supplemental Insurance, such as Medigap, AARP, or Blue Cross Blue Shield, will have this portion covered. These supplemental plans are designed to work with Medicare, ensuring that your out-of-pocket expenses are minimized or eliminated for Medicare-approved procedures.

If you have Secondary Insurance such as TRICARE, an Employer-Based Plan, or Veterans Health Administration coverage, it will act as a secondary payer after Medicare. These plans usually cover any remaining costs, including coinsurance or small deductibles, which typically range from $100 to $300 depending on your plan and provider network.

Workers’ Compensation

If your Total Ankle Replacement (TAR) or fusion salvage procedure is related to a work injury, Workers’ Compensation will cover all medical expenses, including surgery, rehabilitation, and follow-up care. You will have no out-of-pocket expenses, as the employer’s insurance carrier directly covers all approved treatments.

No-Fault Insurance

If your ankle injury and resulting surgeries are due to an automobile accident, No-Fault Insurance will typically cover the full cost of your treatment, including the Total Ankle Replacement and salvage fusion procedure. The only potential out-of-pocket cost may be a small deductible or co-payment, depending on the terms of your policy.

Example

Carlos Ramirez required Total Ankle Replacement (CPT 27702) due to severe arthritis and later needed a fusion salvage procedure after the TAR failed (CPT 27870). His estimated Medicare out-of-pocket cost for the TAR was $226.36. Since Carlos had supplemental insurance through Blue Cross Blue Shield, his remaining balance was fully covered, leaving him with no out-of-pocket expenses for both procedures.

Frequently Asked Questions (FAQ)

How soon can I walk after TAR?
Patients typically begin partial weightbearing after 6–8 weeks, with full weightbearing possible after 12 weeks.

Will I have scars?
Scarring is minimal with minimally invasive techniques, but open procedures may leave more visible scars.

Can I return to sports?
Most patients return to light activities within 6 months. High-impact activities may take up to 12 months.

Is TAR the best treatment for all ankle arthritis?
TAR is suitable for patients with advanced arthritis who have not found relief from conservative treatments.

Summary and Takeaway

TAR offers significant benefits for patients with advanced ankle arthritis, providing pain relief and improved mobility. However, like all surgeries, TAR carries risks, including complications such as infection, implant failure, or dislocation. In some cases, ankle fusion may be considered as a salvage procedure if TAR fails.

My approach to this is to treat it as a salvage situation, not a “routine” surgery. If an ankle replacement has failed, it usually means there’s pain, instability, or damage that can’t be fixed with smaller procedures. At that point, the goal is not to “save motion” anymore, but to create a stable, pain-free ankle. That’s why fusion becomes the focus because it reliably takes away pain and gives the patient a solid base to walk on again.

From a surgical standpoint, the philosophy is to rebuild stability in the simplest, most reliable way. That means removing the failed implant, getting the bones into a good position, and helping them heal together into one solid unit. Sometimes bone graft is needed to fill gaps and help things heal properly. The goal isn’t to make the ankle move again it’s to make it strong, stable, and pain-free so the patient can get back to walking and daily life without constant issues.

Clinical Insight & Recent Findings

A recent multicenter study from Japan examined how well the Forgotten Joint Score-12 (FJS-12)—a questionnaire designed to measure whether patients can “forget” their operated joint in daily life—works for those who had either total ankle replacement (TAR) or ankle fusion (arthrodesis).

The study followed 115 patients and found that the FJS-12 is both reliable and valid in this group, showing strong consistency and good correlation with other ankle-specific quality-of-life measures. Importantly, it could distinguish between patients with good and excellent outcomes, without showing “floor” or “ceiling” effects that often limit other tools.

These findings suggest the FJS-12 can be a practical way to assess patient recovery and satisfaction after surgery for end-stage ankle arthritis. (“Study on a simple survey to measure ankle surgery success – see PubMed”)

What Recovery Really Looks Like?

Recovery varies, but most patients can return to light activities within 6 months. Full recovery, including return to high-impact activities, typically occurs within 12 months.

What Happens If You Delay Surgery?

Delaying surgery can lead to worsening arthritis, increased pain, and limited mobility. Early intervention helps improve outcomes and reduce the risk of complications.

Activity and Lifestyle Modifications

Engage in low-impact exercises such as swimming or cycling during recovery. Avoid high-impact activities until cleared by your surgeon. Regular stretching and strengthening exercises will help maintain joint health.

Do you have more questions?

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The content on this page has been authored, edited or approved by:

Dr. Ambreen N Sharif

Dr. Ambreen N. Sharif is a highly trained podiatric physician specializing in foot and ankle surgery, with a strong background in both clinical care and academic research. She earned her Doctor of Podiatric Medicine degree from the Dr. William M. Scholl College of Podiatric Medicine at Rosalind Franklin University, completed her surgical residency at Long Island Jewish/Northshore University at Northwell Health in Queens, NY, where she served as Chief Resident, and further advanced her expertise through a fellowship in reconstructive foot and ankle surgery in New Jersey. Her clinical interests include foot and ankle trauma, limb salvage, charcot reconstruction, sports medicine, and minimally invasive surgical techniques.

Board-certified by the American Board of Podiatric Medicine and Board-qualified by the American Board of Foot and Ankle Surgery, Dr. Sharif has contributed to multiple research studies published in peer-reviewed journals, focusing on surgical outcomes and innovative techniques in foot and ankle care. In addition to her clinical work, she has held leadership and teaching roles, mentoring students and organizing academic initiatives. Dr. Sharif is committed to delivering patient-centered care with a focus on advanced treatment solutions and improved quality of life.

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